Expert in focus: Ulrike Steinfort on what really matters after 25 years in durable goods labeling

Expert in focus: Monica Gross on why packaging performance is the true driver of sustainability

In the rush to meet ambitious environmental targets, it’s easy to view sustainability as an "add-on" feature. Monica Gross, Ecosystem Engagement Manager at Avery Dennison Materials Group Europe, argues for a different perspective: "Right-Sizing" sustainability by acknowledging a package that fails to perform is the ultimate sustainability failure.

With over 15 years at Avery Dennison and a background in agricultural science and food technology, Monica has seen firsthand how the smallest details can make or break a brand’s circular economy goals.

Here are some of her thoughts on the journey to sustainable packaging and how it isn’t just choosing more sustainable materials that makes a success story. In fact, it’s precision, strategic thinking and understanding of the entire value chain that creates the difference. 

 

Expert in focus: Ulrike Steinfort on what really matters after 25 years in durable goods labeling

Redefining performance as a multi-sided prism

In a modern consumer packaged goods value chain, we often oversimplify 'performance' as mere durability. In reality, performance in regards to sustainability is a multi-sided prism that dictates whether a product actually succeeds in all its purposes.

A primary goal of packaging is to eliminate health risks and preserve the quality of the product. If a label peels or fades, the product becomes a liability rather than an asset.

The packaging also needs to be optimized for the production floor. Operations need to run seamlessly through filling and sealing, and it's specifically the label that must allow for trouble-free dispensing on high-speed machines. Any end-to-end downtime, or 'web breaks', create massive energy waste and financial loss.

But of course, labels are also the “face” of the product. It’s how the brand represents themself. That means the label needs to maintain its aesthetic integrity from factory gate to the consumer’s home so that it can deliver on the brand promise.

Then there’s traceability to consider. Intelligent labels are critical data carriers. They enable 'connected packaging' that tracks an asset through its lifecycle. This ensures transparency, supply chain efficiency and better shelf management to cut out economic losses.

Sustainability, of course, is also an important part of product packaging design. Under the Packaging and Packaging Waste Regulation (PPWR) the label will play a significant role in your product's recyclability grade.

Finally, regulations about packaging recyclability can impact a company’s financial bottom line. How product packaging performs throughout its lifecycle determines whether or not you’ll incur Extended Producer Responsibility (EPR) fees. Choosing the right label can optimize EPR fee obligations.

 

The label as a strategic asset for PPWR compliance

Under the PPWR, your label choices directly impact your packaging’s compliance with new EU recyclability mandates. As a legally binding regulation, the PPWR introduces unified 'Design for Recycling' criteria and ambitious waste reduction targets. For brands, this necessitates a fundamental shift in strategy and a complete reassessment of packaging decoration. Though small, the label is a mighty asset that will ultimately determine whether your packaging meets these rigorous sustainability goals.

“In my experience,” says Monica Gross, “selecting the “wrong” label early in development can have a catastrophic domino effect. For instance, a non-wash-off adhesive can contaminate PET or HDPE recycling streams.” 

Adhesive contamination from labels and other decoration technology lowers the grade of the packaging.  Brands who do not take this in consideration can be faced with significantly higher EPR fees, which are a set of policies for brands and manufacturers that encourage full responsibility for a lifecycle of a product. Brands and manufacturers are charged fees if their products do not meet certain circularity guidelines, and failure to meet these policies might also mean potential exclusion from circular marketplaces.

Expert in focus: Ulrike Steinfort on what really matters after 25 years in durable goods labeling

Intentional design for packaging performance

To right-size sustainability, we must treat the label as a critical strategic asset rather than a commodity. For all stakeholders—from Procurement and R&D to Brand Managers—this means the label should be selected at the start of the design process, not the end.

For example, for PET packaging, we see many brands still pairing this substrate material with traditional paper labels. This is why we developed our AD CleanFlake™ technology. As a RecyClass-certified solution, AD CleanFlake utilizes a special adhesive that deactivates during the recycling process. This allows the label to cleanly separate from the packaging, leaving the PET flakes free of contamination, which increases the availability of recycled plastic. 

 

Performance is still king

“We have to move past the idea that sustainability and performance are two different goals competing for the same budget,” says Monica. “They aren’t. When we talk about Right-Sizing, we’re really talking about precision.”

A truly 'right-sized' solution is one that doesn’t just look good on a sustainability report—it’s one that runs perfectly, protects the product and exits the waste stream as a high-value resource. Sustainability doesn't replace performance; it is the result of optimal performance.

 



Get in touch with Monica if you would like to learn more about our sustainable labeling solutions and how to navigate PPWR compliance. She is happy to assist you in solving your packaging challenges. Click here to connect