Reusable packaging

PPWR unpacked: The role of reusable packaging

Hot off the heels of some last minute adjustments to the Packaging and Packaging Waste Regulation (PPWR) and its language around reuse targets, Avery Dennison recently hosted a Packaging Europe webinar discussing the regulation, together with key players from the packaging ecosystem. 

Among other things, we looked further into the challenges and opportunities presented by packaging reuse. One thing that became clear is that while understanding reuse may be straightforward, figuring out how to adopt it on a large scale is not! 

A tried and tested concept

Reuse was one of the earliest approaches to reducing waste, and within the packaging industry, the concept is tried and tested. From the British milkman originating in the 1850s to PET bottle return schemes operating in Europe today, we can all grasp the idea and intention of reuse. What has grown in complexity is the requirements around reuse infrastructure.

Reusable packaging

Reusable packaging developed by Circolution

The capacity of reuse infrastructure has often been exceeded as the population has grown and consumption has increased. Reuse has also been systematically replaced in the value chain thanks to the rise of more advanced recycling technologies. But as we move towards a future of regeneration, reuse is very much back on the sustainability agenda.

Teaming up to scale up reuse

Innovation in the reuse field is driven by startups who see a clear gap in the market. And when these innovators team up with established players such as ourselves, we can effectively drive the creation of the necessary solution and  infrastructure at scale. 

Max Bannasch, founder and CEO of German startup Circolution, is clear in his ambition to optimize reuse to maximize sustainability. “Here in Germany we have a history of reusable systems, our beverage bottle return system being the biggest in the world,” he says. “As we’ve had it in place for 70 years, we don’t have to reinvent the wheel. 

“However, what’s important is that we don’t travel the reuse path blindly,” he continues. “We perform life cycle assessments that inform the process so that we choose the right route. Reuse may be the most sustainable option for one product but not for another, so it’s essential that we match the problem with the correct solution.”

Environmental and economic benefits

Meanwhile, UK startup Again is helping brands scale reusable packaging by providing shared reverse logistics solutions and sorting and cleaning technology. Their founder and CEO, Matt Kennedy, recommends an intentional approach to reuse.

“We see 62% lower emissions with every reuse, halving the waste created by producers in the industry,” says Kennedy. “However, in practice the picture is complex. There are multiple factors to consider, from how many reusable containers come back and how many times they’re reused, to what the supply chain looks like when it comes to transporting reusable containers.

“Some of those factors erode the benefits of reuse. That’s why we’re looking at a decentralized model where we put our infrastructure into existing supply chains that can work with reverse logistics. As a starting point, we look at what packaging already exists and how reusable it is. In reality, a high proportion of existing packaging can play a role in reuse.”

The economic picture also makes a compelling argument for reuse. “The prices of the commodities that go into virgin materials are currently rising by 23% year on year, making reuse an appealing financial prospect,” Kennedy says. “We’re looking at a scenario that, in three years’ time, reuse will be significantly cheaper than a single-use alternative.”

Reusable packaging

Nataliya Malhanova, Director of Innovation & Marketing Communication at Avery Dennison EMENA

The holy grail of harmonization

Even as major players get on board, challenges remain. “We’re embracing reuse, not only because of legislation, but also because we simply can’t achieve our circularity goals without it,” says Nataliya Malhanova, Avery Dennison’s Director of Innovation & Marketing Communication. “The challenge now is harmonization across regions. That takes time we don’t have, so I’m glad there are industry players who are innovating to get results faster.”

Harmonization remains a kind of holy grail. Looking at even just one container type makes the scale of the challenge clear. “In areas like beer and juice, the past 20 years saw a move toward individualization, which caused a ton of fragmentation in the market,” says Bannasch. “That said, we’re now seeing a shift back to standardized bottles, which gives me hope.”

The importance of consumer participation

Against the backdrop of all this industry change and new legislation, consumers are faced with a huge habit shift. Their participation will be critical to the success of any reuse scheme, so alignment between the packaging industry and consumers is imperative. 

Jenny Stanley, Managing Director and Founder of connected packaging agency Appetite Creative, has ideas on how to bring them into the equation. “When it comes to reuse, consumers need to make changes as much as the industry does, so we need to communicate with them on their terms,” she says. 

Stanley continues, “Connected packaging gives us the ability to directly communicate with consumers and bring them into the fold. For example, if we look at single-use packaging, we know that 60% ends up in landfill because people don't know where or how to recycle it. Connected packaging enables us to provide this information quickly and conveniently. Another great thing about it is the ability to bake incentives and rewards into the process.”

Reusable packaging

Connected packaging powered by atma.io

The important role of labels

As we move toward more standardization and harmonization, the important role labels can play in reuse becomes increasingly clear. Differentiating brands, informing the consumer, and ensuring efficient removal are just some of the many areas labels can influence. 

“This is why companies like Avery Dennison need to be involved in these pilots,” says Malhanova. “We need to explore and trial solutions with these new partners from the beginning. This will ensure that we’re ready to support their innovations, enable us to successfully deliver on our sustainability targets, and accelerate large scale change.”

 

Learn more

For more information about our range of solutions that support reuse and help reduce your environmental impact in other ways, visit our sustainable labels page. If you have questions, feel free to reach out to our sustainable labels team.